Customized Oil/ Water Based Paint Ink Paper-making 55 kW Horizontal Bead Mill
The main introduction of Bead Mill
1. The compact and stable structure
The motor is placed on the upper part, the grinding chamble is placed on the lower part, and the total height of the equipment is low. More than 20L large model sander with cylinder slide rail for easy maintenance.
2. Double end mechanical seal
It has 2 patented technologies, with forced coolant, sealing ring resistant to 1600 kinds of solvents, coolant is compatible with materials, no pollutants, reliable operation.
3. Discharging separation system
Large flow, nonclogging: dynamic hollow rotor-super large area slot cylinder separator uses dynamic centrifugal force separation principle.Use of extremely small grinding beads ( 0.3 to 3 mm).No export blockage occurs under high flow conditions. Good heat dissipation, narrowest particle size distribution.
4. Grinding inner chamble
It has two patented technologies: chamble cooling and disassembly. The chamber volume is from 0.6-300L. The materials are stainless steel, alloy steel, ceramic, hard alloy, polyurethane, etc.
The working principle
The working principle is to use the material pump to feed the solid-liquid mixture material that has been pre-dispersed and wetted by the mixer into the chamber, and the material and the grinding medium in the chamber are stirred by the high-speed rotating disperser, so that the solid particles in the material and the grinding media produce stronger collision, friction, and shearing effects with each other to achieve the purpose of accelerating the grinding of fine particles and dispersing .After grinding and dispersing, the material passes through a dynamic separator to separate the grinding medium and flows out of the discharge pipe.
The main feactures:
1. Different materials for meeting dirffent needs :
Adopted high abrasive-resisting materials:silicon carbide ceramics,like hard alloy, 9Cr18Mo alloy steel, SUS 304 stainless steel, to guarantee strengthen working life of bead mill machine. Meanwhile we suggest the suitable grinding beads to match with the inner chamber materials.
2. Decrease the temperature:
Applied self-owned double spiral cooling technology to enhance the space of heat rejection, with superior material with good thermal conductivity and lower the temperature before coollant come in pipe. also temperature is lower if choose the inner chamber of Silicon carbide ceramics.
3. Strenghten the fineness:
The different fineness after grindinig can be reached for your different demands, the smallest grinding media of 0.1mm with 200-300nm.
4. Enhance the efficiency:
High efficiency with enegry saving, have indepently grinding and dispersing technology, nomarlly the efficiency is higher 10-30% than traditional machines. also it's more better if choose the temperature is better.
5. Reduce the labor cost with indicator light
One worker could easily operate and manage 5-10 sets mill machines if mills add the indicator light, decrease the cost of humen. the mill machines will add more if need central control system. It's will be automation and intelligence and saving more labor cost.
Technical specification:(from 5L to 300L )
| ”Super” SP series of Wet Milling Equipment |
| Type | Working Volume (L) | Power (kW) | Grinding Beads (mm) | Throughput (kg/h) |
| SP5 | 5 | 7.5 | 0.3-3.0 | 20-200 |
| SP15 | 15 | 15 | 0.3-3.0 | 50-500 |
| SP30 | 30 | 30 | 0.3-3.0 | 70-700 |
| SP50 | 50 | 30/37 | 0.3-3.0 | 100-1000 |
| SP100 | 100 | 55 | 0.3-3.0 | 300-3000 |
| SP250 | 250 | 75 | 0.3-3.0 | 450-4500 |
| SP300 | 300 | 90 | 0.3-3.0 | 550-5500 |
Display of dispersing spares for choices
Display of storage
Display of processing machines
The Application filed:
- Paint and coating,pigment and dyestuffs,
- printing inks/ digital inkjet ink,gravure inks,
- Medicine and cosmetics,pesticide and agrochemical industry,f
- Food and food processing,non-metallic minerals,hI-Tech nanometer products,
- Paper and paper making chemical
- Titanium dioxide
Note:
1.We will recommend the suitable bead mills according to your information and demand, such as industry, fineness, temperature, viscosity,production capacity etcs.
2. The Materials of inner chamber and Dispersing disks can be chosed according to your different grinding materials and industries.
3. The control system will be matching of different demand, such as PLC or traditional Button type.
If need more detailed information and Price, please don't hesitate contact us, Also Warmly welcome to visit us.
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